Welcome to learn about AKW's laboratory high-shear granulation mixer, a revolutionary multi-functional device specifically designed for modern materials research and process optimization. It perfectly integrates three core functions: efficient mixing, precise granulation, and uniform coating, providing unparalleled experimental and small-scale production solutions for cross-industry applications. Whether you are developing new ceramic composite materials, optimizing lithium-ion battery electrode formulations, or testing specialty chemicals, this equipment is your ideal partner for precise material processing.

Core Multi-functional Features: One Machine, Seamless Switching

This machine utilizes advanced high-shear design principles, and through precisely controlled mechanical stirring and shear forces, it can continuously complete the following process steps in a closed container:

Efficient Dry and Wet Mixing: Achieves rapid and uniform dry or wet mixing of nano- to micron-sized powders.

Precise Granulation: By spraying a binder, fine powders are transformed in a single step into robust granules (wet granules) with a concentrated particle size distribution and controllable density.

Uniform Coating: A layer or multiple layers of functional materials are uniformly coated onto the surface of the core particles, achieving a core-shell structure design.

This "three-in-one" design greatly simplifies the experimental process, reduces material transfer losses and cross-contamination risks, and ensures the consistency and scalability of process data.

Lab Granulator Mixer Wide Range of Industry Applications and Solutions

Our laboratory granulator, with its exceptional adaptability and reliability, serves numerous cutting-edge and fundamental materials fields:

Ceramic Industry: Used for mixing and spherical granulation of powders such as alumina, silicon nitride, refractory materials, and bentonite, improving sintering performance and product uniformity.

New Energy Materials: For the uniform mixing, wet granulation, and conductive agent coating of lithium-ion battery positive and negative electrode materials (such as lithium iron phosphate, ternary materials, graphite, and silicon-carbon materials), it is a key equipment for improving electrode slurry consistency and battery performance.

Specialty Chemicals and Fertilizers: Achieves uniform formula mixing and strength granulation of materials such as fertilizers, catalysts, and petroleum support agents.

Powder Metallurgy and Metal Processing: Used for the uniform mixing and coating treatment of iron powder, alloy powder, and welding materials (such as flux-cored wire powder). Advanced Functional Materials: Suitable for compounding and granulation research of functional powders such as magnetic materials, zinc oxide, and cellulose-based materials.

High Shear Lab Granulator Mixer Flexible Capacity and Scalability

We offer a comprehensive range of capacity options to meet diverse needs, from basic research to pilot-scale production:

Micro-scale R&D Lab granulator: 200ml, 500ml small-scale models, ideal for precious samples or initial formula screening.

Standard Experimentation Lab granulator: 1L, 2L, 5L, 10L mainstream capacities, covering most laboratory process development needs.

Pilot Production: 20L, 30L, 50L larger capacities, providing reliable batch data support for scaling up processes to industrial production lines.

Technical Advantages and Design Features

AKW EL1 Lab Granulator Mixer Modular Design: Easy to clean, with quick-change impeller/cutter assemblies to adapt to different materials and process requirements.

Precise Control: Equipped with variable frequency speed control, timer control, and real-time temperature monitoring (optional) interface, ensuring accurate and repeatable process parameters.

Superior Materials: Parts in contact with materials are made of high-quality stainless steel or special alloys, corrosion-resistant, non-contaminating, and compliant with GMP standards.

Safe and Reliable: Enclosed operation, with optional solvent recovery and inert gas protection systems, suitable for handling sensitive or easily oxidized materials.

Whether you are in the ceramics, lithium battery, fertilizer, metal powder, welding materials, magnetic materials, alumina, iron powder, refractory materials, bentonite, zinc oxide, cellulose, silicon nitride, or petroleum proppant industry, our EL laboratory high-shear granulation mixer is a powerful tool to accelerate your R&D process and optimize product performance. It is not just laboratory equipment, but a solid bridge connecting laboratory creativity with industrial production.

Explore now AKW Lab Granulator Mixer and find the laboratory granulation and mixing solution that best suits your R&D needs.