3D counter-current mixing principle for efficient preparation of raw materials in the field of mixing and granulation, achieving optimal mixing homogeneity in a short time. Adoption of internationally advanced mixing technology, developed by AKW: barrel tilted at a specific angle, clockwise rotating mixing disk + counterclockwise/clockwise rotating high-speed three-dimensional rotor. Special wall section: using the “L” inner wall and chassis scraper, and then sent down to the upper right side of the counterclockwise three-dimensional rotor rotating at high speed, which can help 100% of the material involved in the mixing and play a self-cleaning role. When mixing materials, the rotating cylinder of the powerful mixer, high-speed rotor speed can be preset according to the process requirements; can also be in the mixing process, the speed of the running powerful mixer can be adjusted to achieve staggered mixing process can be achieved staggered mixing process: for example: slow - fast - slow. Mixer mixing does not produce stratification phenomenon; mixing disk rotation of a circle, the material circulation rate of 100%!
Mixing
Granulating
Slurring
Coating
Reacting
Dispersing
Heating
Vacuum
Cooling
Fibrification
The speed of the mixing tool can be adjusted from fast to slow The material being mixed can be accurately set through the control system Achieve staggered mixing process, for example: slow – fast – slow.
Our intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes. Just one machine is needed to carry out the two process steps: mixing and granulating/pelletizing.
Mixing process, mixing tools, rotating cylinder (specific angle), multi-function cutter and drive devices of each component are adjustable, even if the density of ingredients is different, there will be no stratification; ensure that the material achieves the best mixing uniformity in the shortest mixing time.
Compact structure, modular design, easy installation and maintenance Not only suitable for new production lines, but also for the transformation and upgrading of existing production lines.
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AKW Granulator mixer AKW intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes. Just one machine is needed to carry out the two process steps: mixing and granulating/pelletizing. The mixing, kneading, granulation and balling process can be completed in the same powerful mixer, and the mixture can be fully uniform.It has few processes, simple operation, and can quickly prepare the required particles in a short time.
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AKW Intensive Mixer Systerm AKW batch intensive mixers are available in two series: 1-10 liter EL series laboratory mixers; 5-75 liter R series laboratory mixers; 100 to 6000 liter R series intensive mixers. The output and mixing intensity of the intensive mixer can be adjusted independently: the intensive mixer does not separate the materials when mixing, because 100% of the materials are mixed every time the mixing container rotates. High-speed mixing: optimal dispersion of fibers; optimal mixing of powdery fine materials; production of suspensions with high solid content Medium-speed mixing: high-quality mixtures can be obtained Low-speed mixing: light additives or foams can be gently added to the mixture |
Different materials are continuously fed into the mixer according to the set ratio. The residence time of the materials in the mixer is controlled by adjusting the output, mixing intensity (speed) and discharging speed of the mixer. Under the action of the stirring tool, the ideal mixing effect is achieved and the mixing method of continuous discharging is achieved. Continuous mixer with production capacity ranging from 80t/h to 600t/h.
Mixing advantages: uniform mixing
Low energy consumption, low wear
Automatic cleaning
Continuous feeding, continuous discharging, large output
Different speeds of mixing tools
Different speeds of mixing containers
Adjustable and accurate material residence time during mixing
AKW heating/cooling Intensive mixer retains all the advantages of high-power mixer. According to the application of different industries, it superimposes heating and cooling process technology steps to complete material mixing, granulation, coating, reaction, etc. in the same equipment.
AKW vacuum mixer retains all the advantages of the mixer, and according to the application of different industries, adds vacuum process technology steps to complete the mixing, granulation, coating, reaction, drying, exhaust, cooling, etc. of materials in the same equipment.
Vacuum technology is used for:
Molding sand
Battery lead paste
High-density particles
Sludge containing water or solvents
Sludge containing metals
Friction lining
Soap
AKW intensive mixers, from 1-10 liters EL series laboratory mixers; from 5-75 liters R series laboratory mixers; from 100 to 6000 liters R series intensive mixers.
|
Model |
Mixed Volume/L |
Maximum volume/Kg |
Discharging |
Batch |
Heating |
|---|---|---|---|---|---|
|
EL01 |
0.3-1 |
- |
manual |
batch |
⚫ |
|
EL5 |
2-5 |
8 |
automatic |
batch |
⚫ |
| EL10 |
4-10 |
12 |
automatic |
batch |
⚫ |
| R02 |
2-5 |
8 |
automatic |
batch |
⚫ |
| R04 |
4-10 |
12 |
automatic |
batch |
⚫ |
| R05 |
8-25 |
30 |
automatic |
batch |
⚫ |
| R08 |
18-50 |
60 |
automatic |
batch |
⚫ |
| R09 |
35-100 |
120 |
Hydraulic center |
batch |
⚫ |
| RV09 |
50-100 |
240 |
Hydraulic center |
batch |
⚫ |
| R11 |
80-250 |
400 |
Hydraulic center |
batch |
⚫ |
| RV11 |
375 |
600 |
Hydraulic center |
batch |
⚫ |
| R15 |
500 |
800 |
Hydraulic center |
batch |
⚫ |
| RV15 |
750 |
1200 |
Hydraulic center |
batch |
⚫ |
| R19 |
1125 |
1800 |
Hydraulic center |
batch |
⚫ |
| RV19 |
1500 |
2400 |
Hydraulic center |
batch |
⚫ |
| R20 |
1250 |
2000 |
Hydraulic center |
batch |
⚫ |
| R24 |
2250 |
3600 |
Hydraulic center |
batch |
⚫ |
| RV24 |
3000 |
4800 |
Hydraulic center |
batch |
⚫ |
| R29 |
4500 |
7200 |
Hydraulic center |
batch |
⚫ |
| RV29 |
5250 |
8400 |
Hydraulic center |
batch |
⚫ |
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