High-shear high-intensity mixer granulator for granulating adsorbent materials

Resources: AKWDate: 20 / Sep / 2025

An adsorbent material mixer granulator is a key piece of equipment specifically designed for preparing various adsorbents (such as activated carbon, molecular sieves, and silica gel). It integrates the mixing and granulation processes to achieve efficient and uniform granulation. Below is an introduction to an AKW inclined mixer granulator.

Adsorbent Material Mixer Granulator Product Introduction

Granulator Name: R-Type Inclined Mixer Granulator

Core Function: Integrates the dual processes of raw material mixing and granulation for the production of adsorbent molding materials.

Applicable Industries: Environmental Protection (waste gas treatment), Chemical Industry, Magnetic Materials, Compound Fertilizers, etc.

Typical Suitable Raw Materials: Activated carbon, molecular sieves, silica gel, clay, resins, and liquid activators.

Operating Principle of the AKW Mixer Granulator

The equipment utilizes an inclined cylinder (typically tilted 10° to 30°) with an internal agitator or granulating disk:

1. Mixing Phase: The raw materials undergo a complex three-dimensional motion within the inclined, rotating cylinder. Shear, impact, and friction achieve thorough mixing, eliminating dead zones.

2. Granulation Stage: By precisely controlling the agitator speed, inclination angle, and spray system (e.g., when adding liquid ingredients), the material is agglomerated under strong force into granules of uniform size and regular shape.

Core Features

1. Wide Raw Material Adaptability:

- It can handle raw materials in a variety of physical states, including solid powders (e.g., activated carbon), viscous materials (e.g., clay), and liquid ingredients (e.g., activators).

- The unique agitation design ensures efficient fusion of dry and wet materials, as well as solid and liquid materials, preventing stratification or agglomeration.

2. Precise Particle Control:

- The PLC system intelligently controls parameters such as speed, inclination angle, and time, enabling customized granule size, shape, and density.

- The resulting granules are uniform in size and mechanical strength, facilitating subsequent packaging, transportation, and improving adsorption efficiency.

3. Efficient Mixing and Granulation:

- The inclination design creates a three-dimensional material motion path, ensuring seamless mixing and ensuring highly consistent product composition across each batch.

- A single machine performs both mixing and granulation, shortening production cycles and improving efficiency.

4. Intelligent and Automated Operation:

- Equipped with a **PLC control system and touch screen interface, parameter setting, adjustment, and monitoring are all done with one click, reducing manual operation complexity and labor intensity.

- Recipe parameters can be stored and recalled, allowing **easily switching** between different product types with a single click, flexibly responding to market changes.

5. Durability and Environmentally Friendly Design:

- The equipment features a sturdy structure, reliable quality, and durability.

- The enclosed production environment effectively reduces dust generation, meeting environmental requirements.

- Relatively low energy consumption helps **reduce production costs**