Designed specifically for the alumina industry,AKW offers highly efficient equipment that combines mixing and granulation processes into one,significantly improving production efficiency and product quality.

The alumina powder raw material mixing and granulation machine is a revolutionary device that integrates the mixing and granulation steps into a single unit,revolutionizing the traditional production model that requires multiple machines.

Using advanced technology,this equipment uniformly mixes alumina powder with necessary additives to form granules of a defined shape and size,significantly improving production efficiency and product consistency.

Core Working Principle of the AKW Series Granulators

The alumina mixing and granulation machine utilizes tilted,high-intensity mixing technology,subjecting the material to omnidirectional shearing,squeezing,and tumbling within the mixing chamber.

When in operation,the high-speed rotating impellers generate powerful three-dimensional turbulence,which acts on the alumina material,causing physical and chemical changes between the particles,gradually forming the desired granular product.

The operating process mainly includes the following stages:

Feeding:Alumina powder and additives are fed into the mixing and granulation chamber in a proportional manner;

Mixing:The agitator rotates at high speed to thoroughly disperse and mix the various raw materials,ensuring a consistent composition in every microscopic area;

Granulation:Under mechanical force,the materials are squeezed and kneaded,gradually forming tiny particles that gradually increase in size;

Discharge:The formed particles are discharged through the discharge port,and undersized or oversized particles are screened and returned for re-granulation.

Main Technical Features

1.Efficient Mixing and Granulation Capability

The alumina mixing and granulation machine achieves full contact and uniform mixing of alumina particles in a short period of time,ensuring consistent product quality.

By adjusting parameters such as stirring speed and tilt angle,the equipment can precisely control the particle size to meet the specific alumina particle size requirements of different customers.

2.Significant Energy Saving and Consumption Reduction

This type of equipment utilizes an optimized power transmission system and efficient mixing mechanism,significantly reducing energy consumption compared to traditional equipment.

A single device simultaneously completes both the mixing and granulation processes,reducing equipment procurement and maintenance costs and reducing plant space requirements.

3.Automated Operation and Control

The equipment is equipped with an advanced intelligent control system,enabling flexible adjustment of mixing and granulation parameters based on varying production needs.

The PLC programmable controller and touchscreen interface precisely control key parameters such as mixing time,temperature,and humidity,ensuring consistent and stable production.

4.Wear-Resistant and Corrosion-Resistant Design

Due to the high hardness and susceptibility of alumina materials,the mixing and granulation machine utilizes wear-resistant and corrosion-resistant materials,such as stainless steel and high-alloy steel,for its mixing components and material-contacting parts,ensuring long-term,stable operation.

5.Environmental Protection and Clean Production

The equipment utilizes a closed mixing structure,effectively preventing the release of alumina raw material dust during the mixing process,minimizing pollution to the production environment.

The equipment structure is easily disassembled and cleaned,facilitating maintenance and servicing,and meeting environmental requirements.

Applications

Alumina mixing and granulating machines are widely used in various industries:

Ceramics:Used for pre-treating alumina ceramic raw materials;

Refractory:Used to improve the forming properties and service life of refractory materials;

Metallurgy:Used for granulating metallurgical-grade alumina;

Environmental Protection:Used as an additive in industrial waste treatment;

Glass:Used to improve the uniformity of alumina in glass production;

Building Materials:Used in the production of various building material additives.