Inclined Intensive mixers are widely used in bentonite mixing and granulation.The following will introduce the working principle,advantages,process steps,etc.:

Inclined Intensive mixers Granulator Working principle

Centrifugal force and gravity:The inclined barrel of the Intensive mixer is installed at a certain angle(usually 10-30 degrees),and the mixing granulation disk(or stirring paddle and stirring rotor)rotates at high speed.When the barrel rotates and the stirring granulation disk initially moves,the material is affected by the combined influence of centrifugal force and gravity,and continuously rises and falls inside the barrel,forming a complex flow pattern,which helps to mix evenly.

Strong shear,impact and friction:The high-speed rotation of the stirring granulation disk of the Intensive mixer produces strong shear,impact and friction,which act on the material particles,causing physical and chemical changes in the material particles,gradually refining and forming uniform particles.

Strong countercurrent mixing:The granulation cylinder rotates clockwise at a low speed,and the granulation tool group rotates counterclockwise at a high speed.The rotating granulation cylinder transports the material to the movement track of the granulation tool group.At the same time,the fixedly installed scraper breaks up the material flow to form a complex three-dimensional mixed granulation material flow,realizing rapid and high-quality homogenization of the material.

Advantages of using Intensive mixer as a granulator

High efficiency:The Intensive mixer granulator can quickly mix various raw materials evenly and shorten the granulation time.Compared with traditional mixing granulation equipment,it can greatly improve production efficiency and reduce production costs.

High product quality:Through precise mixing and granulation,more uniform and delicate bentonite particles can be produced,the product quality can be improved,the size and shape of bentonite particles can be more regular,the performance can be more stable,and the use requirements of different fields can be met.

Flexibility:Simple operation,parameters can be flexibly adjusted according to production needs,such as the speed,inclination angle,material input amount,etc.of the stirring granulation disk,to achieve the production of particles of different specifications and shapes,and adapt to diversified production needs.

Environmental protection:During the granulation process,it can reduce the generation of dust and exhaust gas,reduce environmental pollution,improve the working environment of the production workshop,and meet environmental protection requirements.

Energy saving and consumption reduction:The granulation process is optimized,energy waste is reduced,and compared with traditional equipment,the energy consumption is lower while achieving the same production effect,achieving the goal of energy saving and consumption reduction.

Equipment durability:With reasonable structural design and high-quality materials,the equipment operates stably,wears less,has a long service life,and reduces the maintenance cost and replacement frequency of the equipment.

Process flow of Intensive mixer for bentonite mixing and granulation

Raw material preparation:The required bentonite raw materials are crushed and screened to remove impurities and large stones to ensure that the raw materials entering the next step of production are as pure as possible.If necessary,fine grinding,grading screening and chemical treatment can be performed to improve the quality of bentonite.

Ingredient mixing:According to production needs,different types of bentonite and additives(such as binders,lubricants,etc.)are put into the Intensive mixer in a certain proportion for mixing and mixing to form a preliminary mixture.

Inclined mixing:Using the unique structure of the inclined mixing granulator,the mixed material after batching is added to the inclined strong mixer,and quickly mixed under the action of the inclined stirring rotor to form a uniform mixture.

Granulation:By adjusting the parameters of the inclined mixing granulator,such as stirring speed,time,tilt angle,etc.,the mixture is made into particles of a certain shape and size.

Subsequent processing:The formed bentonite particles need to be dried and hardened to remove moisture from the particles and improve the strength and stability of the particles.Finally,the bentonite particles need to be strictly tested for quality,including particle size distribution,water absorption,expansion,compressive strength and other indicators.After passing the test,they can be packaged and stored.