AKW, a global leading supplier of granulation technology and equipment, recently highlighted the exceptional application of its core equipment, the R15 Intensive Mixer, in bentonite granulation. This equipment, with its superior mixing intensity and precise granulation control capabilities, significantly improves the uniformity, sphericity, and strength of bentonite particles, providing the bentonite deep processing industry with an efficient, reliable, and energy-saving cutting-edge solution.

In the field of mineral processing and fine granulation, process efficiency and product quality are at the heart of a company's competitiveness. AKW, a globally renowned supplier of process technology and equipment, announced that its flagship product, the R15 Intensive Mixer, as a high-performance bentonite granulator, is successfully assisting numerous bentonite producers worldwide in achieving process innovation and product upgrades, setting a new benchmark for industry efficiency and quality.

Bentonite, as an important non-metallic mineral material, has granulated products widely used in casting, metallurgical pellets, drilling mud, cat litter, and environmental adsorption. Traditional granulation methods often face challenges such as uneven mixing, low particle strength, wide particle size distribution, and high energy consumption. AKW's R15 Intensive Mixer provides a revolutionary solution to these industry pain points.

Core Technological Advantages: Efficient Mixing and Precise Granulation

The R15 Intensive Mixer utilizes a unique high-speed rotating mixing tool and stator liner design, which can apply strong shear, convection, and diffusion forces to bentonite powder and an appropriate amount of binder (such as water or other liquid additives) in a very short time. This "intensive mixing" mechanism ensures that the binder is rapidly and evenly distributed in the powder at a microscopic level, forming countless uniform initial micro-nuclei, laying a solid foundation for subsequent homogeneous growth. Compared with traditional equipment, its mixing efficiency is significantly improved, and the granulation cycle is greatly shortened.

Excellent Process Results: Homogeneous, Spherical, and High Strength

Thanks to its precise dynamic control, the R15 bentonite granulator can accurately control the particle growth process. The produced bentonite particles have extremely high sphericity, uniform particle size distribution, and excellent mechanical strength. The dense internal structure of the granules effectively reduces dust generation, improves product yield, and ensures stability during subsequent transportation, storage, and use. Whether used as a high-strength binder for metallurgical pellets or for cat litter products requiring rapid disintegration, the R15 can be flexibly adjusted to meet different end-product quality requirements through parameter adjustments.

Reliable Industrial-Grade Design and Intelligent Control

The R15 Intensive Mixer adheres to German precision manufacturing principles, featuring a robust and durable structure with key components made of wear-resistant materials, capable of withstanding the demanding conditions of continuous bentonite production. The equipment is easy to clean and maintain, effectively reducing operating costs. AKW also offers advanced automation control system options, enabling precise monitoring and repeatability of key process parameters (such as energy input, mixing time, and temperature), ensuring high consistency between production batches and process traceability, supporting the development of intelligent factories.

Customer Testimonials and Industry Impact

Currently, AKW's R15 Intensive Mixer has been successfully implemented in several large-scale bentonite processing projects worldwide. One European customer reported: "Since adopting AKW's bentonite granulator for our bentonite granulation line upgrade, our product pass rate has increased by over 15%, energy consumption has decreased by approximately 20%, and our products have received continuous recognition from high-end market customers." The exceptional performance of this equipment has not only helped customers increase product added value but has also driven the entire bentonite deep processing industry towards a more efficient, environmentally friendly, and higher-quality direction.

An AKW process engineer stated: "The R15 Intensive Mixer is not just a mixing or granulation device; it is the core of a complete process system. We are committed to working closely with customers in the bentonite industry, providing customized testing and process solutions to jointly explore and optimize granulation processes and unlock the maximum value of bentonite products."

With the growing market demand for high-performance, functional bentonite products, AKW's R15 Intensive Mixer will continue to be the preferred key technology equipment for bentonite granulation upgrades and new projects, thanks to its leading technology and reliable performance.

About AKW:

AKW Anlagen + Verfahren GmbH is a global leader in mineral processing, wastewater resource recovery, and process technology, with over 160 years of experience. The company provides comprehensive solutions ranging from single pieces of equipment to complete turnkey plants, serving global customers with innovative technology, superior engineering, and sustainable principles.