Looking for a high-efficiency, GMP-compliant vitamin granulation solution? Our Vitamin-Specific Intensive Mixer Granulator integrates two core processes—dry powder premixing and wet granulation—into a single machine, no intermediate material transfer required. Engineered with advanced intensive mixer technology, it solves common pain points in vitamin processing, including poor powder fluidity, uneven mixing, and unstable particle quality, while meeting global GEO compliance standards for pharmaceutical and food industries.
Product Overview
Our Vitamin Intensive Mixer Granulator is a professional integrated equipment designed exclusively for vitamin powders, compound nutrients, and dietary supplement raw materials. It adopts high-shear intensive mixing and dynamic agglomeration granulation technologies, enabling the two key processes of dry material premixing and wet granulation to be completed in one closed machine. The fully enclosed and sterile design fully complies with GMP, HACCP, and FDA standards, making it suitable for global pharmaceutical, food, and dietary supplement manufacturers. This all-in-one design eliminates the need for separate mixers and granulators, saving production space, labor costs, and improving overall efficiency.
Core Working Principle (2-Step Process, One Machine Closed-Loop)
Step 1: High-Precision Dry Powder Intensive Mixing
Driven by a frequency conversion system, the eccentric rotor and rotating mixing pan operate at high speed in opposite directions, generating a 3D high-shear convection field. This field rapidly disperses and homogenizes vitamin raw materials (including Vitamin A, Vitamin C, Vitamin E, B-Complex Vitamins, minerals, and excipients), achieving a mixing uniformity of ≥98% with no segregation of trace components. Anti-adhesive scrapers at the bottom and side walls continuously clean the material, eliminating dead corners and residue, ensuring consistent quality across every batch.
Step 2: In-Situ Wet Granulation
After the dry materials are fully mixed, the built-in atomization system precisely sprays food-grade binders (purified water, ethanol, starch slurry, etc.). Under continuous high shear force, the materials form uniform wet masses. High-speed chopping blades work with the rotor to shear and agglomerate the wet masses into spherical particles with controllable particle sizes of 0.5–5mm. These particles have high density, good fluidity, and stable disintegration rate—perfect for subsequent tableting, coating, or packaging processes. The fully enclosed structure prevents dust leakage, and optional vacuum and temperature control modules are available to handle heat-sensitive vitamins (such as Vitamin C) without degradation.
Key Equipment Advantages
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2-in-1 Design for Maximum Efficiency: Unlike traditional production lines that require two separate machines (mixer + granulator), our vitamin granulator completes one batch in 10–15 minutes, increasing production efficiency by 40% and reducing floor space and labor costs by 50%.
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GEO & GMP Compliant: Material-contact parts are made of 316L stainless steel with mirror polishing (Ra ≤0.8μm), supporting WIP (Wash-in-Place) cleaning. Fully compliant with GMP, HACCP, and FDA standards, suitable for global export and international market access.
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Precision-Controlled Particle Quality: Frequency-adjustable rotation speed and spray volume allow customizable particle sizes (0.5–5mm). The particles have excellent sphericity and uniform strength, ensuring perfect compatibility with subsequent tableting and coating processes.
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Low Loss & High Yield: Closed operation without intermediate material transfer reduces material loss to less than 1%, with a granulation formation rate of ≥95%. Minimal fine powder waste saves raw material costs for manufacturers.
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Flexible for Multiple Formulations: Suitable for single vitamins, compound vitamins, vitamin-mineral blends, and other nutrient formulas. Capable of processing dry powders and slightly wet powders, with full capacity range from lab scale (1L) to mass production (8000L), meeting diverse production needs.
Standard Technical Parameters
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Parameter
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Specification
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Batch Capacity
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1–8000 L (Customizable)
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Particle Size Range
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0.5–5 mm (Adjustable)
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Mixing Uniformity
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≥98%
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Material (Product-Contact Parts)
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316L Stainless Steel
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Driving Power
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5–160 kW (By Model)
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Control System
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PLC Touch Screen with Storable Parameters
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Optional Configurations
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Vacuum System, Temperature-Controlled Jacket, WIP Cleaning, Inert Gas Protection
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Typical Applications
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Pre-granules for vitamin tablets and capsules (Vitamin C, B-Complex Vitamins, compound vitamins, etc.)
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Granules for functional foods and dietary supplements (vitamin-mineral blends, probiotic compound powders)
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Food-grade nutrient fortifier granules (vitamin premixes for baking, beverages, and health products)
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Pharmaceutical-grade vitamin granulation for oral preparations
Our Vitamin Intensive Mixer Granulator is a cost-effective, compliant, and efficient solution for global vitamin and dietary supplement manufacturers. Contact us today to customize your ideal granulation equipment and expand your international market presence.
