AKW Intesive Mixer Granulator uses three-dimensional mixing technology to improve the homogenization efficiency of flux raw materials by 30%,support the precise addition of active agents and alloy components,achieve low-temperature sintering energy saving and environmental protection,and help the intelligent upgrade of the flux industry.

Technical features and innovative design of the mixer granulator

As a key piece of equipment for flux production,the AKW Intesive Mixer Granulator stands out in the industry with its unique technical advantages.The equipment adopts an inclined mixing structure,and forms a three-dimensional mixing movement by dynamically adjusting the angle and speed of the paddle,which significantly improves the homogenization efficiency of raw materials.For example,in flux preparation,a homogeneous mix of ingredients such as active agent and flux is critical to flux performance,while traditional equipment is prone to delamination or caking problems.Through the multiple effects of shearing,convection and diffusion,the AKW equipment shortens the mixing cycle by more than 30%,while ensuring the compactness of the particles,laying the foundation for the subsequent sintering process.

Core application scenarios in Intensive mixer for fluxes

Development and optimization of multiple types of fluxes

The mixing granulator can flexibly adjust the formula according to different welding needs,such as:

Reactive flux:through the precise addition of manganese and silicon deoxidizers,the porosity resistance and crack resistance are improved;

Alloy flux:With the efficient mixing capability of the equipment,alloy components(such as nickel and chromium)are added to the flux to achieve the alloying transition of the deposited metal to meet the needs of low-alloy steel or wear-resistant welding.

Flux dilution and compounding processes

By adjusting the stirring intensity and airflow parameters,the equipment can prepare particles with a particle size range of 0.1-3mm to meet the requirements of particle gradation in different welding scenarios.For example,fine particles are formed in thin plate welding to increase molding density,or coarse particles are formed in high-temperature fluxes to enhance thermal shock resistance.

Environmental protection and cost control

Compared with traditional melting fluxes,the production process of sintered flux does not require high-temperature melting(above 1300°C),and AKW equipment significantly reduces energy consumption through low-temperature sintering(400-1000°C),while reducing harmful gas emissions such as silica and calcium fluoride.Its high recovery rate and low raw material loss characteristics further help enterprises to achieve green production.

AKW hybrid granulator promotes the upgrading of the flux industry with technological innovation,and its efficient and environmentally friendly characteristics not only solve the pain points of traditional processes,but also set a new benchmark in the field of flux composition control and particle optimization.With the continuous release of high-end demand for welding materials,the equipment is expected to expand its application in more subdivisions(such as aerospace and new energy vehicle battery welding),enabling the flux industry to move towards intelligent and sustainable development.