750L Intensive Mixer for Welding Flux Granulation (India Project Case)
AKW 750‑liter intensive mixer is officially applied for welding flux granulation in India project. This batch‑type high‑shear mixer is specially customized for welding‑flux raw‑material mixing and pellet‑forming process, solving uneven blending, unstable particle‑strength and low ball‑forming rate of traditional mixing machines for welding‑flux production.
Against India’s local climate and industrial‑production conditions, we optimized rotor speed, scraper layout, anti‑corrosion lining and automatic binder‑spraying system. The whole‑set equipment matches local power‑supply standards and factory layout, which has become a reliable granulation‑processing solution for India’s welding‑flux manufacturers.
Working Principle for Welding‑Flux Granulation
Adopting counter‑current three‑dimensional mixing theory same as Eirich‑type intensive mixer。
- The tilted mixing pan rotates clockwise, while the eccentric high‑speed rotor runs in reverse direction to generate strong shear force, convection and friction among flux powder, alloy additives and binder；
- Side scrapers continuously clear material attached on tank wall to avoid dead‑mixing zone；
- Under adjustable mechanical‑force action, fine‑size flux powder aggregates into dense spherical pellets in one machine, completing mixing and granulation in a single‑batch circulation without extra equipment.
Core Advantages for India Welding‑Flux Production
1. Fixed 750L Effective Volume for Batch‑Type Production
Rated working capacity:750 Liters per batch, feeding‑weight about 200‑240kg, single‑batch period 7‑10 mins. Hourly output reaches 1.4‑1.8 tons, perfectly fit medium‑scale welding‑flux factory output demand in India。
2. Homogeneous Mixture Improves Final Welding‑Flux Performance
Manganese‑silicon deoxidizer, alloy powder and mineral components disperse evenly, particle‑size range controlled from 0.6‑3.0mm as customers’ requirement. Produced flux pellets own high compressive‑strength, less breakage during sintering, which reduces welding‑porosity and welding‑crack risk in later‑stage application.
3. India‑Oriented Structure Optimization
- Mixing‑tank lining adopts wear‑resistant high‑chromium alloy material against dust corrosion and high‑temperature abrasion；
- Main drive motor supports 415V‑50Hz India‑standard power；
- Full‑closed mixing‑chamber reduces powder‑flying, complying with India factory environmental‑protection requirements；
- PLC automatic system with English operation panel, easy‑to‑learn for local workers.
4. Low Maintenance Cost
Simple internal structure, fewer wearing‑parts; wearing components can be replaced locally in India to shorten downtime; we provide long‑term spare‑parts supply and after‑sales technical guidance for our India‑based clients.
Main Technical Parameters of 750L Flux‑Granulation Intensive Mixer
| Item | Parameter |
|---|---|
| Effective Mixing Volume | 750L |
| Mixing‑Tilt Angle | 0‑35° adjustable |
| Rotor Power | 75kW |
| Voltage Standard | 415V‑50Hz (Customized for India market) |
| Discharging Method | Pneumatic tilting discharge |
| Control Mode | PLC automatic control with HMI English screen |
| Internal Lining Material | High‑chromium wear‑resistant alloy |
| Overall Weight | About 8500kg |
Application Range Except Welding‑Flux
This 750‑liter intensive‑mixer is also suitable for refractory material, ceramic powder, metal powder, fertilizer and catalyst granulation, not limited to welding‑flux industry. We supply different‑capacity mixers from 5L lab‑type to 8000L large‑industrial‑type for global clients, including India, Southeast Asia, Middle‑East market.
Why Choose AKW for India Flux‑Granulation Project
We have rich overseas‑project experience in India. Apart from equipment supply, our service includes on‑site installation guidance, production‑formula test, operation‑training for local workers and long‑distance online‑technical support. We deliver machines from Qingdao port with reasonable sea‑shipping plan for India customers, helping clients cut overall procurement costs.
Contact us to get detailed drawing, production video and factory price of 750L intensive mixer for welding‑flux granulation.
